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I-Cover™ for Turbine

Optimize Your Turbine Efficiency with KLAY's I-Cover™ Insulation Solutions

Gas and steam turbines are essential components in power generation, refineries, and industrial applications, operating under extreme temperatures and requiring efficient thermal management. Without proper insulation, turbines experience excessive heat loss, leading to reduced efficiency, increased fuel consumption, and higher operational costs. KLAY’s I-Cover™ for Turbines is a high-performance, removable insulation jacket designed to minimize heat loss, enhance thermal efficiency, and ensure worker safety in demanding industrial environments.

Why Turbine Insulation is Crucial

Turbine insulation plays a vital role in energy efficiency, operational reliability, and equipment longevity. Without effective insulation, turbines face several issues:

  1. Heat loss leads to decreased efficiency and higher fuel consumption.
  2. Exposed high-temperature surfaces pose serious safety hazards to personnel.
  3. Uneven cooling during trips, startups, and shutdowns can cause rotor blades to contract slower than the casing, leading to potential contact and severe damage.
  4. Thermal cycling accelerates material fatigue and wear, increasing maintenance costs and downtime.
  5. Uncontrolled heat dissipation raises ambient temperatures, overloading cooling systems and further escalating energy expenses.

 

KLAY’s I-Cover™ insulation jackets provide uniform heat retention, preventing sudden temperature fluctuations that could cause mechanical damage, ensuring optimal turbine operation while reducing downtime and repair costs.

KLAY's I-Cover™ – The Ultimate Turbine Insulation Solution

Unlike traditional rigid insulation, I-Cover™ insulation jackets are lightweight, flexible, removable, and reusable, providing superior thermal protection while allowing easy maintenance access. Engineered for gas and steam turbines, I-Cover guarantees:
High Temperature Resistance

Withstands extreme temperatures up to 1,500°C (gas turbines) and 700°C (steam turbines).

Enhanced Personnel Safety

Keeps surface temperatures safe to prevent burns and workplace injuries

Custom-Fit Design

Engineered for precise fit across various turbine models, ensuring maximum insulation coverage

Easy Installation and Removal

Secure fastening system allows quick access for inspections and maintenance

Durability and Longevity

Resistant to moisture, corrosion, and harsh industrial environments.

Fabrication and Design

KLAY's I-Cover™ insulation jackets are designed for superior thermal protection while ensuring ease of installation and removal. These custom-fitted insulation jackets provide maximum efficiency and coverage for various turbine types.

OEM Compatibility – Custom Jackets for Leading Turbine Brands

  • General Electric (GE) Turbines
  • Siemens Turbines
  • Alstom Turbines
  • Ebara Turbines

Our expertise ensures that businesses searching for GE turbine insulation, Siemens gas turbine insulation covers, or Ebara turbine insulation jackets find KLAY’s I-Cover™ as the leading solution.

Target Applications

Petrochemical & Refining Plants
Cogeneration Facilities
Industrial Steam Turbine Processes
Power Plants (Gas and steam turbine applications)
Combined Heat and Power (CHP) Systems

Specification Compliance and Performance

KLAY EnerSol’s I-Cover™ follows several international standards which include ASTM C1695 - Standard Specification for Fabrication of Flexible Removable and Reusable Blanket Insulation for Hot Service.

Powering Efficiency, Protecting Performance – The Ultimate Insulation Solution for Your Turbines.

KLAY

What We Do- Our Process Flow

1.Site Assessment & Measurement

Our design engineers visit your facility to assess your turbine insulation requirements.

2. Custom Design & Engineering

We design insulation covers that accommodate complex turbine configurations, multiple layers, and specific temperature ranges.

 

3.Fabrication & Quality Inspection

We design insulation covers that accommodate complex turbine configurations, multiple layers, and specific temperature ranges.

 

4. On-Site Installation & Training

Providing hands-on setup and training at the location, ensuring proper installation, operation, and user proficiency for optimal performance.

 

 

5. Post-Installation Support & Maintenance

Ongoing assistance, troubleshooting, and upkeep to ensure optimal performance, reliability, and longevity of installed systems.

KLAY EnerSol's Offering

KLAY EnerSol offers a complete solution to our clients for removable insulation jackets which includes site survey, design engineering, fabrication, removal of existing insulation and installation of new removable insulation covers. We also offer manufacturing services to OEM’s to have ready stock of insulation jacket parts for South East Asia Region. Our facilities are designed to scale up and handle large scale orders for gas turbines, large vessels and reactors. At the same time, we can do bulk manufacturing for the same sizes.

Contact us to find more about turbine insulation